Facility Overview

Below is detailed information regarding our facility and capacities. Should you have any questions, please feel free to contact us.

• Manufacturing Area: 8000 Square Feet
• Office/Storage Area: 2000 Square Feet
• Land Area: 1 Acre
• Casting Sizes: 0.5 lbs to 2000 lbs
• Production Capacity: 100 Tons Per Month
• Molding Process: No Bake – Furan (More Environmentally Friendly)
• Coremaking Processes: No Bake – Furan, Shell, Airset – Sodium Silicate
• Melting Process: Electric Induction Furnace
• Furnace Capacities: 2 – 400 lbs Crucible, 2 – 1600 lbs Tilt Furnace
• Heat Treating Capacities: Heat Treat Oven up to 5000 lbs, Water Quench Tank
• Finishing Department: 3 Grinding Stations Utilizing High Frequency Electric Grinders, Shot Blast Station (Tumble, Table and Cabinet)
• Additional Details: We utilize Solid Modeling via SolidWorks, and have partnered with pattern shops to produce or maintain patterns

Quality Assurance

• Sand Testing, Spectrograph Analysis, Hardness Testing, Magnetic Particle Testing, Dye Penetrant, and U.T. Testing
• We provide in-house mill test reports of chemical, tensile and ultrasonic results
• Radiographic and other non-destructive reports are provided in partnership with local laboratories

RuskCast Optical Emission Spectrometer 2010

This state of the art metal analyzer allows RuskCast to precisely determine the exact levels of the elements contained within individual melts.

Utilizing this technology ensures that our castings have the correct metal chemistry and accurately conform to customer specifications. Incorporating such a precise measuring process into the RuskCast QA Protocol distinguishes our company as many foundries rely on less accurate methods to determine metal chemistry.